![]() A nice fan pattern is much better than the random pattern that cheap sprayers deliver. If your project is more than a couple hundred square feet, I spend a few bucks more for a better, two-gallon sprayer with a metal tip that lets you control the spray pattern. Weed sprayer: The picture below shows the inexpensive, one-gallon Home Depot brand sprayer I bought for this tutorial and some touch-up work on my fence. ![]() (One-gallon bottles can be ordered online.) Yes, this is a lot of the pint-sized containers typically found at drug stores. I would estimate one gallon for every coat on 250 square feet of corrugated metal. Depending on the size of your project, you will need a lot of this and it’s not easy to find in gallon containers. Hydrogen peroxide: This is available at all drug stores.Salt: Just plain old table salt is fine.I used 3-4 gallons for 1,000 square feet. (We use vinegar for general household cleaning). Vinegar: Buy this at your local grocery or hardware store.Applied undiluted, I used three gallons for my project. Degreaser: I used Zep Fast 505, but any industrial strength degreaser should work.Specifically, you will need the following materials: MaterialsĪll it takes to create the “rust” part of an instant rusted corrugated metal fence is some inexpensive household chemicals, a metal cleaner and a decent weed sprayer. The materials are easy to find and the process is relatively simple and quick. Better still, the process of creating “instant rust” is easy and rather fun-especially when you get to the last step. Rust is an iron oxide that is formed when iron and oxygen react with water and/or moisture in the air. The basics of how rust forms is basic high school chemistry. Comes complete with a battery pack and charger that is fully c ompatible with other Greenworks G-MAX 40V cordless electric tools. Electronic chain brake prevents accidental kick-backs. Chain brake and low kickback chain for increased user safety. Up to 70 percent less vibration for user comfort. Say goodbye to smelly gas fumes and hard-to-start gas-powered motors. The motor is quiet, runs smoothly, and starts with the push of a button. Need a Dependable Chainsaw that Always Starts–Every Time? The Greenworks 40v Cordless Electric Chainsaw has a brushless motor that delivers up to 30 percent more torque for impressive cutting performance. I needed to develop my own recipe to make this project feasible. But there was nothing about scaling the process up to handle 1,000 square feet of bare corrugated steel surface area (both sides of the panels). I headed back to the web, where I found a couple tutorials on how add a rust patina to small objects. Bare steel has a harsh industrial look, and I was concerned about the unpleasant appearance as natural rusting took several years to complete in our high-desert environment. Once the bare corrugated steel was on order, the next test (and the real reason for this story) was determining how to accelerate the rusting process. (A word of warning to the budget-sensitive-just the raw metal for the fence came out to $2.50 per square foot of fence area.) It is not a stock item in our local big box stores.Īfter a bit of web-searching, I discovered a metal retailer in Arizona that could not only cut my 37 pieces to a precise length but would deliver it to my doorstep. Unfortunately, finding bare corrugated steel in our locale (Santa Fe, New Mexico) was not easy. But getting the rusted look was the challenge. Inventing the Instant Rusted Corrugated Metal FenceĪdapting the framing to mount corrugated steel panels was relatively straightforward. We considered a range of wood options, but finally decided we liked the contemporary appearance of a rusted corrugated metal fence using the existing redwood framing which was in very good shape. This necessitated replacing the open mesh fencing with a new design. The most important element in the new garden was making it more private. It was time for a serious landscaping remodel.īee Zollo, my life partner, and I decided we wanted a space with a cleaner, more modern aesthetic than the over-grown “natural” look that we currently had. ![]() But the native grasses had taken over, and the heavy-gauge open mesh fence offered no privacy. The space was initially designed as coyote-safe place for our small dogs and a sunny location for our raised bed gardens in galvanized stock tanks. What it needed was an instant rusted corrugated metal fence, although it took me a while to figure that out. Our master bedroom garden was an unsightly mess.
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